Bending Aluminum Sheet Grain

As a general rule the grain line must run perpendicular to the bend to avoid the potential for cracking or fracture.

Bending aluminum sheet grain.

Bending with the grain gives a different result than bending against it. Depending on designation alloys go through different heat treatment procedures during production. When bending high strength materials such as spring or high carbon steel you should orient the part so that it can be bent against the grain. Bending the sheet metal longitudinally with the grain allows those grains to separate at the grain boundaries.

A metal s grain direction is usually only a factor when bending however. Bend angles also can be less consistent. When bending aluminum know that the smaller your inside bend radius the larger the chance that cracking will occur in the part. There s a rule of thumb to determine a steel s minimum bend radius and this generally works for aluminum too.

This will give you a nice bend. Bending sheet metal can be useful if it s used to build different shapes and different products. The grain direction is established during the metal rolling process. Grain direction bend line should go across the grain for the best bend having said that a typical sharp 90 bend on a piece of 1 8 aluminum sheet should be a minimum 1 8 inside radius use either 3003 or 5052 ideally the bend line should go across the grain.

Bending with the grain also limits how tight of an inside bend radius you can achieve without cracking the outside of the bend. That said forming with the grain takes less pressure to make a bend. This value will vary by grade. This is because sharper or tighter bends can be made across the grain without cracking.

Also know that for the best results and fewer cracks on the outside of the bend the bend line should go across or diagonal to the material grain when and where possible. If having bending lines perpendicular to the grain isn t practical try bending diagonal to the grain. Annealing and normalizing when a strain hardened material is exposed to elevated temperatures the strengthening that results from the plastic deformation of forming can be lost a bad situation if the metal needs that strength to support. Applying this to metal bending be it plate bending press braking or any other type of metal forming consideration must be given to the grain direction before any process is carried out.

Divide 50 by the material s tensile reduction percentage as specified by your supplier. Against the grain if you bend with the grain it will split the grains ask login. In high purity forms aluminum is soft and ductile. General advice on aluminum.

In addition the grain direction needs to be considered when the bend radius is less than twice the thickness depending on the material and its hardness. Bending with the grain may result in cracking or.